Product Overview
The JB-TS6 Intelligent Carbon Silicon Analyzer delivers rapid, high-accuracy thermal analysis of molten iron directly at the furnace. Engineered for the demanding conditions of modern foundry operations, this instrument determines carbon content, silicon content, carbon equivalent, spheroidization rate, and hardness from a single sample -- all within 90 seconds. By providing real-time compositional data before pouring, the JB-TS6 empowers foundry operators to make immediate adjustments that prevent costly casting defects and reduce scrap rates.
Built around a military-grade industrial motherboard and a generous 19-inch TFT true color display, the JB-TS6 combines rugged reliability with an intuitive operator experience. The cooling curve thermal analysis method is a proven, well-established technique that requires no consumable reagents or complex calibration gases, keeping operating costs low and uptime high.
Whether you are producing gray iron, ductile iron, or compacted graphite iron, the JB-TS6 integrates seamlessly into your pre-furnace workflow. Its wide operating temperature range (0-50 degrees Celsius) and tolerance of high-humidity environments make it suitable for installation on the foundry floor, right where rapid decisions matter most.
Key Features
Rapid 90-Second Analysis Cycle
From sample insertion to full results, the JB-TS6 completes a comprehensive multi-element analysis in approximately 90 seconds. This speed enables operators to test multiple heats per shift without introducing bottlenecks, ensuring every pour meets specification.
Military-Grade Industrial Reliability
The core computing platform uses a military-grade industrial motherboard designed for continuous operation in harsh environments. This translates directly into fewer unscheduled stoppages, longer service intervals, and a lower total cost of ownership compared to instruments built on commercial-grade hardware.
Comprehensive Measurement Suite
A single thermal analysis cycle yields carbon (C), silicon (Si), carbon equivalent (CE), spheroidization rate (SG), and hardness (RM) values simultaneously. This breadth of data from one test eliminates the need for multiple instruments or time-consuming laboratory send-outs for routine pre-furnace checks.
Large 19-Inch True Color Display
The high-resolution 19-inch TFT display presents cooling curves, measurement results, and historical trend data in clear, readable formats visible from a distance. Operators wearing protective equipment can monitor results at a glance, reducing the chance of misreads in a busy foundry environment.
Cooling Curve Thermal Analysis Principle
The JB-TS6 operates on the well-proven cooling curve method. As the molten iron sample solidifies, the instrument precisely tracks temperature versus time, extracting metallurgical parameters from the characteristic arrest points and curve shape. This method is inherently stable and does not require expensive consumables.
Technical Specifications
| Parameter | Specification |
|---|---|
| Display | 19-inch TFT true color |
| Computing Platform | Military-grade industrial motherboard |
| Analysis Time | Approximately 90 seconds |
| Analysis Principle | Thermal analysis (cooling curve method) |
| Temperature Range | 0 -- 1370 degrees Celsius |
| Temperature Precision | +/- 0.1 degrees Celsius |
| Carbon Equivalent (CE) Range | 2.30% -- 4.83% |
| CE Precision | +/- 0.10% |
| Carbon (C) Range | 2.20% -- 4.30% |
| C Precision | +/- 0.05% |
| Silicon (Si) Range | 0.20% -- 3.80% |
| Si Precision | +/- 0.10% |
| Spheroidization Rate (SG) Range | 60% -- 95% |
| SG Precision | +/- 10% |
| Hardness (RM) Range | HT100 -- HT350 |
| Operating Temperature | 0 -- 50 degrees Celsius |
| Operating Humidity | Less than 76% |
| Power Supply | AC 220V, 50Hz |
| Power Consumption | 200W |
Applications
Pre-Furnace Molten Iron Analysis
Obtain real-time carbon and silicon values before pouring to confirm that each heat meets the target composition window, enabling immediate corrective additions when needed.
Foundry Quality Control
Integrate the JB-TS6 into your standard QC workflow to build a traceable record of every heat, supporting both internal quality standards and customer audit requirements.
Casting Defect Reduction
By verifying carbon equivalent and silicon content before the pour, foundries can significantly reduce the incidence of shrinkage, porosity, chill formation, and other composition-related defects.
Ductile Iron Spheroidization Monitoring
The spheroidization rate measurement provides direct insight into the effectiveness of magnesium treatment, helping operators verify that nodularity targets will be met before committing molten metal to molds.
Hardness Prediction
The hardness estimation (HT100-HT350) allows foundries to predict as-cast mechanical properties without waiting for destructive testing, accelerating production release decisions.
Process Optimization and Cost Savings
Consistent pre-furnace data enables statistical process control, helping foundries optimize alloy additions, reduce over-alloying, and minimize energy waste from re-melting rejected castings.
Quality and Certifications
- ISO 9001 -- Quality Management System
- ISO 14001 -- Environmental Management System
- CE Marking -- European Conformity
- ROHS Compliant -- Restriction of Hazardous Substances
- SGS Certified -- Independent third-party verification
Frequently Asked Questions
What types of iron can the JB-TS6 analyze?
The JB-TS6 is designed for the analysis of gray iron, ductile iron, and other cast iron grades within its specified carbon (2.20%-4.30%) and silicon (0.20%-3.80%) measurement ranges.
How does the cooling curve method work?
A small sample of molten iron is poured into a dedicated sampling cup containing a thermocouple. As the sample cools and solidifies, the instrument records the temperature-time curve. Characteristic inflection points and curve features correspond to specific metallurgical events from which carbon, silicon, carbon equivalent, and other parameters are calculated.
Does the JB-TS6 require consumable reagents or gases?
No. The thermal analysis method is purely physical. The only consumables are the disposable sampling cups and thermocouples used for each measurement.
Can the instrument be installed directly on the foundry floor?
Yes. The military-grade industrial motherboard and the wide operating temperature range (0-50 degrees Celsius) make the JB-TS6 well suited for installation near the furnace. However, it should be positioned to avoid direct exposure to radiant heat, splashing metal, or excessive dust accumulation.
How is the JB-TS6 calibrated?
The instrument is factory-calibrated before shipment. Routine verification can be performed using reference samples of known composition. JIEBO provides guidance on calibration intervals and procedures as part of after-sales support.
What maintenance does the JB-TS6 require?
Routine maintenance is minimal and primarily involves keeping the instrument clean, verifying thermocouple connections, and performing periodic calibration checks. The absence of vacuum systems, gas supplies, or complex optics greatly simplifies upkeep.