Product Overview
The Surpass F1 Mobile Optical Emission Spectrometer is JIEBO's flagship portable OES instrument, engineered to bring laboratory-grade elemental analysis to any location — foundry floors, scrap yards, construction sites, pipeline inspections, and receiving docks.
Unlike handheld XRF analyzers that cannot detect carbon, the Surpass F1 uses high-energy spark excitation with a UV-optimized optical system to accurately measure carbon, sulfur, phosphorus, boron, nitrogen, and over 20 other elements across ferrous and non-ferrous alloy matrices. The result: certified-quality metal analysis without the wait for lab results.
Weighing just 35 kg (instrument body), the F1 mounts on a purpose-built trolley for easy transport and is powered by a rechargeable DC 24V battery system — no mains power required in the field.
Key Features
Laboratory Performance, Anywhere
The Surpass F1 is not a compromise between portability and accuracy. Its multi-CMOS Paschen-Runge optical system with 3600 lines/mm UV grating delivers resolution and detection limits that rival stationary bench-top instruments, enabling confident grade identification and quantitative analysis on-site.
Full Light Element Coverage
The dedicated UV spark probe measures C, P, S, B, As, Sn, Se, and N — the elements that handheld XRF and LIBS instruments cannot reliably detect. For steel and cast iron applications where carbon content defines the grade, this capability is essential.
Multi-Matrix Versatility
Pre-loaded calibration programs cover a wide range of base materials:
- Fe — Carbon steel, stainless steel, tool steel, cast iron
- Al — Wrought and cast aluminum alloys (1xxx–7xxx, A356, A380, etc.)
- Cu — Brass, bronze, copper alloys
- Ni — Nickel-based superalloys
- Ti — Titanium alloys
- Zn, Mg, Pb — And other non-ferrous metals
Built-In Computing & Touchscreen
The F1 integrates a full Windows-based computer with touchscreen display and keyboard, eliminating the need for an external laptop. Results are displayed immediately and can be exported via USB or network connection.
Rugged, Field-Ready Design
Designed for industrial environments — heat, dust, vibration. The instrument, battery, and trolley form a self-contained mobile analysis station that one person can operate.
Technical Specifications
| Parameter | Specification |
|---|---|
| Optical System | Multi-CMOS Paschen-Runge mount |
| UV Grating | 3600 lines/mm |
| Visible Grating | 2400 lines/mm |
| UV Focal Length | 301 mm |
| Visible Focal Length | 401 mm |
| Wavelength Range | 170–440 nm |
| Chromatic Dispersion | 0.7 nm/mm |
| Detectable Light Elements | C, P, S, B, As, Sn, Se, N |
| Analyzable Matrices | Fe, Al, Cu, Ni, Ti, Zn, Mg, Pb |
| Power Supply | DC 24V (rechargeable battery) |
| Operating Power | 400W |
| Standby Power | 40W |
| Instrument Dimensions | 960 × 600 × 520 mm (H × W × D) |
| Instrument Weight | 35 kg |
| Battery Weight | 19 kg |
| Trolley Weight | 75 kg |
| Total Package Weight | 144 kg |
| Package Dimensions | 1100 × 700 × 1200 mm |
| Spark Probe Cable | 4 m standard (8 m optional) |
| Argon Gas Purity | ≥ 99.999% |
| Operating System | Windows (built-in computer) |
| Interface | Touchscreen + keyboard |
| Data Export | USB, network |
| Warranty | 12 months standard (24 months optional) |
Applications
Positive Material Identification (PMI)
Verify alloy grades on installed piping, pressure vessels, and structural steel per API RP 578 and ASTM E1476 requirements. The F1's carbon measurement capability distinguishes it from XRF-only PMI solutions — critical for separating L-grade stainless steels (304L vs 304, 316L vs 316) and verifying carbon steel grades.
Foundry & Casting Quality Control
Bring the spectrometer to the furnace instead of sending samples to the lab. The F1 delivers melt chemistry results in under 60 seconds, enabling real-time trim additions and reducing scrap from out-of-spec heats.
Scrap Metal Sorting & Recycling
Rapidly identify and sort incoming scrap by alloy grade — including carbon grade separation that XRF cannot perform. The F1's speed and accuracy maximize the value recovered from mixed scrap streams.
Incoming Material Inspection
Verify material certificates at the receiving dock before materials enter production. Test bar stock, plate, forgings, and castings directly without cutting laboratory samples.
Large Component & Structure Testing
The 4 m spark probe cable (8 m optional) reaches components that cannot be moved to a laboratory — large castings, structural beams, heavy machinery, and installed equipment.
Field Inspection & Remote Sites
Battery-powered operation enables analysis at mining sites, offshore platforms, remote power plants, and construction locations where mains power is unavailable.
Why Choose the Surpass F1 Over Alternatives?
| Feature | Surpass F1 (Spark OES) | Handheld XRF | Handheld LIBS |
|---|---|---|---|
| Carbon detection | Yes — accurate to 0.01% | No | Semi-quantitative only |
| Light elements (S, P, B, N) | Yes | No | Very limited |
| Accuracy level | Lab-grade | Screening-grade | Screening-grade |
| Regulatory acceptance | Full (PMI, certification) | Grade ID only | Limited |
| Analysis time | 20–40 seconds | 5–30 seconds | 2–10 seconds |
| Multi-matrix capability | Fe, Al, Cu, Ni, Ti, Zn, Mg, Pb | Most metals (no light elements) | Most metals (limited light elements) |
| Sample preparation | Ground flat surface required | Minimal | Minimal |
| Price range | Medium-high | Low-medium | Medium |
Bottom line: If you need carbon measurement, light element coverage, or certification-grade accuracy in a portable format, the Surpass F1 is the only instrument class that delivers all three.
Quality & Certifications
JIEBO instruments are manufactured under strict quality management systems and hold the following certifications:
- ISO 9001 — Quality Management System
- ISO 14001 — Environmental Management System
- CE — European Conformity
- ROHS — Restriction of Hazardous Substances
- SGS — Inspection and Certification
Every Surpass F1 undergoes comprehensive factory testing and calibration before shipment, with documented performance verification against certified reference materials.
What's Included
- Surpass F1 optical emission spectrometer (main unit)
- UV spark probe with 4 m cable
- Rechargeable DC 24V battery pack
- Mobile trolley
- Argon gas regulator
- Sample grinding accessories
- Certified reference standards set
- Windows-based analysis software (pre-installed)
- User manual and training documentation
- 12-month warranty (24-month optional)
Video Demos
Surpass F1 Mobile OES Spectrometer Demo
F1 On-site Inspection
Frequently Asked Questions
What elements can the Surpass F1 measure?
The F1 measures over 20 elements across multiple matrices, including critical light elements: carbon (C), sulfur (S), phosphorus (P), boron (B), nitrogen (N), arsenic (As), tin (Sn), and selenium (Se). It also measures all common alloying elements such as Si, Mn, Cr, Ni, Mo, V, Cu, Ti, Al, Co, W, Nb, and others depending on the calibration program.
How does the F1 compare to a stationary lab OES?
For most production QC applications, the F1 delivers comparable results to stationary instruments. Its multi-CMOS optical system achieves detection limits and precision suitable for grade identification, PMI, and process control. For ultra-trace analysis (sub-ppm levels of N, O, H), a stationary vacuum OES still holds an advantage.
How long does the battery last?
A fully charged battery supports approximately 4–6 hours of intermittent analysis (typical field usage pattern). For continuous heavy use, a spare battery is recommended. The battery can also be charged while the instrument is in use when mains power is available.
What argon purity is required?
The F1 requires high-purity argon at 99.999% (5N grade) for optimal analytical performance. Lower-purity argon will degrade detection limits, particularly for carbon and nitrogen. A standard argon cylinder with appropriate regulator is used.
Can one person operate the F1 in the field?
Yes. The instrument is designed as a one-person mobile system. The trolley provides stable support and easy transport across shop floors and field sites. Setup at a new measurement location takes approximately 5 minutes.
Does JIEBO provide training?
Yes. Every purchase includes operator training covering instrument setup, sample preparation, measurement procedures, calibration verification, and basic maintenance. Advanced training and application-specific method development are available upon request.
What is the warranty and after-sales support?
The standard warranty is 12 months, with an optional extension to 24 months. JIEBO provides 24/7 global technical support via phone, email, and remote diagnostics. Spare parts and consumables are available for prompt shipment worldwide.
Can the F1 be used for material certification?
The F1 produces results suitable for PMI and incoming inspection documentation. For formal material test certificates (MTCs), most standards and accreditation bodies specify stationary laboratory OES. However, the F1's results are widely accepted for grade verification, process control, and internal quality records.